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Rabu, 30 November 2016

Upcoming Shows

Couple things coming up ... Next weekend, again, in Woodstock is the Seventh Annual Vermont Fine Furniture and Woodworking Festival . I wont be having my own booth, but Lisa Laberge, of Lisa Laberge Interiors will be using a dining table and chairs of ours for her booth Out of the Modern Woods. Shes creating a 10 x 20 room decorated with all Vermont made furniture and might also have room for my skinny console, a new piece were working on that should be finished this week sometime ... The top is ready to finish and Sams welding up the base tomorrow .... Well also have a new steel and wood sculpture there in the Guild of Vermont Furniture Makers booth. (the Guild has a pretty slick new website at that link ... check it out) Havent started that piece yet but we have it figured out and hey, nothing focuses the mind like a fast approaching deadline.
Also in the last minute department, this week well be reworking a prototype bench Sam and I made last summer, for an upcoming show at the Southern Vermont Art Center. We had some furniture there this spring and they invited us to place a bench in one of the galleries for the upcoming fall shows that open October 1st. I worked on the bench for a couple hours this morning and I think I have that one figured out too ... Ive got four days to get it all together ... Ill keep you posted ....
as it is now
first attempt
thinner verticals, bigger circle piece
photoshopped in the back set ...
the skinny console again
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Learn how to build a new comfy outdoor chair for summer with these free adirondack chair plans designed by norm abram.. After searching for days on the internet for an adirondack chair plan i liked, i happened across the plans for jake's chair. the designer's website is here.. An adirondack chair is one of those seats that begs you to sit down. there's also nothing quite like the satisfaction you'll get when you build one yourself..





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A Saturday of Design

I spent this Saturday working on designs. Not the usual furniture or building designs that I would normally speak of here or even the Sawdust Chronicles 2010 Build Challenge design that I should be working on. Instead I was working on branding. In preparation for Woodworking in America I want to design and produce a Penultimate WoodShop T-Shirt and Business Card.
The Penultimate Bench
Saturday started with a quick and dirty SketchUp model of the basic workbench design I have kicking around in my head. Itll have two bench top slabs (probably OSB or LVL) with a row of tool trays down the middle (similar to the Veritas bench or Bob Langs 21 Century Workbench). The legs will be flush with the edge of the top to provide a vertical clamping surface (similar to most bench designs to come out of the Popular Woodworking crew).The initial vises will both be Veritas. The twin screw I have sitting in its box on the floor under my current bench will get the face vise position, while the new Quick Release Tail Vise I plan to pick up at WIA will go at the tail. Ill probably add a plaineing stop and maybe even a quick release face vise to the opposite tail, but time restraints, lack of SketchUp expertise and a lack of confirmed design meant that I left them off this model.
Once the kids went to bed on Saturday night my good friend Aristotle Dreher came over and we got down to serious business. I kept SketchUp going and turned my one bench into four. I colored in the penultimate bench, left the others in black and white. I emailed the image to Aris laptop across the table from mine and he kicked his Adobe Illustrator skills into high gear.
We added the logo in the same color as my current blog header and in a similar font. The web address was added to the bottom and at Aris suggestion, "fancification" lines were added to the upper left and lower right corners. Viola, we had the front of the new T-shirt.
For the back, I made a big QR code in the same color as the logo and added the web address below it. Im hoping that for those who see the shirt and dont know to snap a quick photo of the QR code with their smart phone, they will at least ask me what the hell it is and start a conversation.
Finally, as late Saturday turned into early Sunday morning we made a draft business card. Last year (during the 3 hours I was at WIA) I ran into Tom Iovino. Even if I hadnt known who he was, it would have been easy for me to keep track of his contact info with the business card he gave me. Mines got a bunch more stuff crammed onto it, but I like it just the same. Lets hope it gets the job done.
During the week I should get both the shirt and cards ordered. Then its time to buckle down and get my Sawdust Chronicles Build Challenge design done.
So the question for this week, what are you doing to prepare for Woodworking in America?
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Selasa, 29 November 2016

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Senin, 28 November 2016

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new metal shop open house

 
were going to have a little celebration/open house tomorrow, on sunday, the 29th .. hours are from 2 to 5 .. come on by and check out sams new space, and see some of the projects hes been working on.    
the actual address is 23 goodwood lane, which is one mile up danby mountain road from route 30 in dorset, vermont. goodwood lane is on the left and 23 is the first drivechoice on the left.
light refreshments and good company
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Free night stand plans and bedside table plans. free woodworking plans, nightstands night, extremehowto nightstands, bedside tables, nightstand extreme,. Free woodworking plans for building an arts and crafts style night stand. this elegant night stand has a shelf added to the top of the chest.. Discover free woodworking plans and projects for night stand wood. start your next project for night stand wood with one of our many woodworking plans. woodworking.





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Minggu, 27 November 2016

Beer Aps

i dont have an i phone at the moment, but i saw this article in the times wednesday and it made me think i might want to have one on hand next time im thirsty and in a strange town ... i was telling a friend about it last night and told him id send him a link ... then, i thought, well certainly inquiring minds like your own would want to know about this ... so ... pretty amazing ... who knew?
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a george the third dining table

well, ok.  ive been putting this one off for a while, ive been kind of taking a little blog vacation for a week or so while trevor moved this project along.  its a new version of the table above that we built back in 1991.
this is a close up of the original edge inlay on that table.  it had a triple band of ebony, a double band of birds eye maple, and an outside band of zebra wood.  the original table we made using about 30 detailed photos with measurements that our client took while he was visiting england.  he did a great job showing the details and we had everything we needed once we figured out how to do the many, many, individual steps.  so, since i didnt take many notes originally, this time i thought i would document the process, just in case there is a next time in another 20 years or so.  by that time, my memory will most likely be completely shot.  click the photos to enlarge them.
these clients wanted a smaller, simpler, version, 42 x 84, with no leaves (fortunately), and a simplified edge detail, so this new table was a little simpler.
incredibly, i had the original jig i made to flatten the turnings where the legs join the turning and cut the dovetails for the joinery.  we even found all of the original (dull by now) bits we used.  having the jig was a great first step, but recollecting how exactly to use it fell mostly to trevor to figure out.
the first step shown here was the use the big straight bit to cut the flats.
next was a smaller, longer straight bit to hog out most of the dovetails.
 
finally. the dovetail cut itself, cut in one straight pass.  trevor used a couple of different router bases so he could leave the stops set the same in each case. he then put the dovetail bit in the router table and machined the tails on the legs to fit the routed slots above ... i missed photographing that set up ..
above are the rough assembled finished pedestals with their top caps that give the pedestal its stability when they are attached to the table top.
but first we had to shape the top edges, which involved several steps and set ups.
the first cuts involved making some holders and using a bearing on the top to guide the shop made cutter (found that too) i made back in 1991.  amazing.  this is all so NOT a testimony to my organization skills, but rather our extreme and deep good luck.  you know ... "lead a good life and the rest falls into place" is a saying that pops into my mind for some reason here ...
second step after the center shaping involved this other shop made cutter ... found that one too !
third step ... a hand held router with a round over bit and a non standard bearing ... lucky we had one that did the job ...
and tah dah ... good to go.
 on to the top ...
we had ordered a nice long and wide board (23" x 15) from our friends at irion lumber and it arrived flat as a pancake, with a modest, consistent grain, something the clients requested.  all good.
surfaced flat on one side on the cnc, run through the wide belt sander, jointed and planed and glued up
now this is a total luxury i did not have back in 1991, our cnc router to cut the top with its rounded corners to shape. hmmm, looks like i missed a photo of the edge beading bit ... we had to order that one and i cant find the exact bit on line, but it looks like this one except there are no flats between the beads and the bit comes to sharp points between the beads .. i think it took just one pass to get it looking like the photo of the edge detail below.
by cutting into the spoil board an 1/8th" or so when he made the first cut to shape, trevor was able to replace the top exactly in the same spot on the cnc after he ran the edge beads. he then cut the rabbet for the burl and walnut edge on the top, a much simpler detail than the original table.
heres our sample edge detail we sent a photo of to the clients for approval.
setting the max depth for routing the rabbet for the edge pieces.
good to go.  if youre still with me, hang on, theres still a choices to go ...
start with the 1/8th inch walnut string, glued and held tightly against the edge of the cut with headed brads that are removed once the glue sets.
next, add the 1 and 5/8ths" wide, 1/6th" thick burl pieces, all about 3" wide, one at a time, taping and clamping as you go ... the burl and walnut radiused corner pieces trevor also cut on the cnc.  it gave him a good, humbling respect for the old 18th century guys working with hand tools by candlelight.
home stretch
all done, ready for final scraping and sanding after the round cornered aprons are attached.  more on that detail later ...
well, trevors dovetails fit nicely, but we still like to clamp stuff when we glue it up.
so we devised this glue up jig and cut it on the cnc from a cast off spoil board, which is the sacrificial mdf top under what you are cutting on the cnc .. cast off spoil boards are great for jigs and stuff ... this is one cool object that were planning to do something with when we are done gluing the pedestals.
holes all the choice through at the ends of the legs for clever wedges, made on the sander, to tighten things up ...
 
i know i didnt have this figured out first time through in 1991.
set it up and check it for level and plumb on the table saw after wedging and clamping it ... more tomorrow.  you need a break by now, and so do i ...
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