heres a link to the tape. it was great!. check it out if you have a minute. they filmed and talked for about an hour and boiled it all down to about 3 minutes. a lot of work goes into this stuff.
Minggu, 31 Juli 2016
oversize tv or undersized cabinet
weve got a good project coming up ... two recycled chestnut cabinets and a new mantle, built around an existing stone fireplace ... the clients were interested in having a large flat screen tv pull out from the cabinet on the right ... a 46", larger, in fact, than would fit in a traditional head on installation. my friend, and, coincidentally, the audio/visual man on the job, kem verner, told me it was no problem to do this as the tv could go back into the cabinet on an angle ... hmmm.. why not? ..
the clients were serious, so i picked up one of the sanus tv brackets we typically use .. i first tried putting the wall for the tv bracket on an angle, thinking that would give me the most flexibility, but, in the end ...
kem suggested mounting the bracket on a vertical partition 90 degrees to the face of the cabinet and as close to the front as possible ... click the photos to enlarge them ..
in the end, this location gave us the most extension and smoothest in/out operation for the tv and the clients ( and i too) were able to see it would work ...
the vertical mdf on the left represents the retractable door in the closed position.this photo shows the tv in the all the choice out location ... you can see in the photo below that the door, when its retracted, will be behind the face of the stone and the tv will be out past it ... a slick solution ...
Rabu, 27 Juli 2016
The Montshire Museum Project
will took this picture at frog hollow yesterday when he dropped off the bench ... they decided to display it with the frame that will be buried in the ground under the installed bench ... i guarantee, no one will be walking off with it once its installed ... other entries are in the frames above ...
5/1/11 ready for the show that opens at frog hollow in burlington next week ... it will be there for a month and then installed at the museum ... the openings next friday evening ... come by if you are in the area ... it should be fun ...
were coming down the home stretch on the montshire museum bench. the top half of this post i wrote back in early february and now were wrapping up the actual construction .. if you missed the post back then, its a really nice project and a nice collaboration with the museum and frog hollow to get artists work in the public domain. we are flattered to be included ... scroll down to see the bench in process ... well be finishing it up later this week .. 
2/1/11 We were flattered to get a letter in the mail Saturday from The Montshire Museum of Science. They announced a competition last fall for the purchase of 5 benches, made by Vermont artists and furniture makers, for their outdoor garden walk project. Thank you Dave Hurwitz for reminding me (several times) to enter. they selected a new version of our Bridges bench that we made for the State of Craft ... 50 Years of Craft in Vermont show at the Bennington Museum last spring ... Were flattered and honored and I located the chestnut planks well use for the wood part earlier today .... ready to go ... All five benches will be displayed at Frog Hollow in Burlington for a brief time before being installed in their permanent location at the museum in May ... Looking forward to it ... Click the photos and specs to enlarge them ...
step one ... roll the 3/8ths by 2 steel into two identical arcs and weld on the top rails and the bridge struts ...
prime and paint the steel
make the wood base and lay it out for the bolt holes ...
here will is drilling for the rivets that will go in the edge of the seat ... he made a jig with the layout holes on the drill press and then drilled the holes in the seat edge freehand using the jig as a guide
we collaborated on the installation base design with the museum installation experts and we will install this base on the bottom of the base after the show ... all stainless and pressure treated ..
well be finishing the chestnut using a penofin verde color .. weve used penofin products in the past and they are excellent, except for the smell when you first apply it ... it dissipates pretty quickly though and leaves a nice water resistant finish ..
and we got a nice photo of our original bench in the recent montshire news letter ... thanks ! ill post more photos when were finished ...Jumat, 01 April 2016
the new pool table is finished
12/31/12 we received this onsite photo of the pool table yesterday ... looks like a good spot ..
one design on one side, one on the other.
not one, but the first TWO sets of slates from our supplier in florida arrived broken due to poor packing and poor trucking. in the end we were able to secure a high quality (and more expensive) italian slate set from a supplier in (sort of nearby) albany, a short hour and a half achoice. setbacks numbers 1 and 2.
we made some jigs on the cnc and sam cut, fit and welded the frame pieces.
Will made the curly claro rails and did the inlay, cushions and felting
here Will drill the rail ends to receive the pocket ears. 
and then we set it up in the shop to test everything before finishing the base, and covering the blinds and the slate frame edges in 1/8th" steel too. it was at this point that we discovered the long side angle iron, that we thought would be stiff enough, wasnt so we had to seek approval to add the center supports to the long sides. (small) setback #3.
due partly to the jigs we made on the cnc and mostly to sams care and fitting and welding ability, it was level pretty much wherever we looked. lets hope the clients floor is as good as ours.
then it was back to the metal shop for finishing. we ran out of the patina chemical on the last side section and had to wait 5 days for it to ship cross country, hazardous, ground. setback #4.
and, while sam and jim were doing the patina on the last long side assembly, it fell and smashed jims finger to the tune of five stitches when he tried to catch it ... too heavy ... setback#5.
while we were waiting, another part of the commission was to make this custom cue rack, also in steel and claro walnut.
other pool table posts are linked below:
other pool tables we have built
build your own pool table
a custom pool table
felting the rails; rack em up!
Read More..
we made some support jigs so we could move the sides, with the legs attached, into place to bolt things together.
and a jig to locate the hidden screws to hang it.
and now were tapping our foot for hurricane sandy and setback #6. fortunately, our clients have been ENORMOUSLY patient and understanding as we navigated the process. i am most certainly looking forward to seeing some photos of the room once our chicago mechanic does the final onsite set up. it will be in the same room as this 12 claro walnut table we shipped back in july. must be some room .. all for now.
other pool tables we have built
build your own pool table
a custom pool table
felting the rails; rack em up!
