The finished table and chairs at the SVAC show in May 2010
If I remember my family history correctly, my grandfather worked for Bethlehem Steel as a riveter for 52 years, starting when he was 13 in 1915, retiring at 65 in 1967, dead a year later. He worked on all the great bridges of the 20th century that Bethlehem Steel was involved in, which was most of them it seems ... Ive been thinking of him as the boys and I have been creating a series of pieces, not custom, around the theme of metal and wood. Weve sold a couple to clients passing through and we hope to sell these in the near future. The goal of this series is tell a story, highlight the (unusual) wood, and to build things efficiently and economically.
This is the beginning stage of the table above that we finished this week. The boards (20") were from a log of walnut I purchased from IrionLumber to make a pool table, a project that was, shortly after the boards arrived, canceled.
Two of the matching boards had a square cut out at the sawmill that obviously was to avoid sawing into a spike in the tree. Click the pictures to enlarge them ....
I went back and forth on what to put there, burl, little wood patterned inlays, but in the end, decided a couple textured, blackened steel plates would do the job. I can alchoices change them later if inspiration strikes or if a client wants something personalized there ...
The boards were 10 long and we chopped two cracked crotch sections off the ends. (Not many people have a space for a 10, one piece table) This side table is 28" long x 20" wide x 24" high ...
All the photos in this post were taken in the (currently crowded) finish room and cut from their busy backgrounds with photoshop.
And then, we fnished the one board coffee table. Blow this up and check out the wood. When we made the dining table with the other part of this board, it was stained dark, which masked the various colors that are present in the natural wood ... 39.5 wide, 64 long and 17" high ...
On all these items, the phrase "Buy It Now" from Ebay applies. Pass it on ... Thanks ...
The figured are at the crotch end of the slab
looking down from the crotch end
from the stump end
I started my woodworking career in 1974 as a logger for a local timber contractor ... I lasted about 6 months ... After that, I spent the next 23 years cutting and splitting firewood to heat my house and shop in Arlington .... I got back into the wood heat thing last year and Ive become pretty good friends with my chain saw again. When we had to cut this slab to size, I thought that my Stihl might be the best tool for the job as the log had already been chain sawn to rough shape before it was milled into slabs .. Ta Dah ... The edges actually will look like before we cut it .... Dont try this at home ....
Click the photos to enlarge them .... Previous post on this table ...
It was a bit of a reach
This was actually really fun .....
Cutting to 10
All done ... ready to smooth ....
we finished this unusual coffee table last week. i 
its vaguely nakashima influenced with its simple, square legs, but the box originated with the project that involved the other half of the original claro walnut slab.
that project involved one of the 3 original claro walnut slabs that i purchased from goodhope, oh, back in about 2006. in 2010, one of my clients purchased the last of those slabs to use for an interesting console that had to be notched around a carving from bali that hung over a wall hung heater. the design was driven by many factors, and i cant find a photo of the finished piece, but when we were finished, we were left with the half slab you see below with a piece missing on each end. click the photos to enlarge them. more photos of claro walnut can be seen by clicking on the claro walnut slab tables category below the archive
the cut for the console table marked out in tape ...
the leftover has been standing in my office closet since and the project has been on again, off again for a couple of years ... i am glad its finally finished.
above is the cad drawing from the console project and you can see the shape of the coffee table slab in the negative space of the plan view ...
no date on the sketch, but im betting its from 2009 sometime ..
and heres what i did with the left over, though i now see i somehow got the notch for the box in the wrong place from the sketch ... we somehow got past that though, and the table will be delivered soon ... it will be a cool story if it ends up in the same room as the console ...
not much to detail on the process ... the box is mitered play with a ply top with 1/8" thick veneer, rabbeted and dropped into the open end so only the veneer was left and then flushed off and beveled. looks like solid wood, though you know it cant be ... fun project ...
We got the whole claro walnut table together for the first time today .... Theres other stuff going on in the shop but Ill have to write about that later . Were off to see Iris DeMent in Middlebury in a couple of minutes ... click the photos to enlarge them ...
Heres the process ... We made jig for routing for half the base, routed inside that and then flipped it to complete the pocket ... The slab was too big and heavy to get upstairs to the cnc ... Anychoice, it was dusty, but fine and the base is incredibly rigid ...
All bolted down to flip over ...
Flipped over .... with one of the ladderbacks from a November post that were finally getting around to making ...
With some people for scale .... Its a big one .....
