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Kamis, 15 Desember 2016

Ladies Gentlemen We Have A Winner!

Nothing too fancy here today other then a quick, not so well shot, video I took of my hand on the Bosch, making it glide oh-so- smoothly.
Im again blogging from my phone, so while Ill be keeping it brief, I do want to thank Rob from Woodwerks Supply. After posting my photo of the saw on twitter, Rob & I got into a conversation about it. He was nice enough to test out their in-store model against the Festool Kapex and post about it in the woodtalkonline.com forums. Though the Kapex won in dust collection, they seemed evenly matched on all other terms. As the Bosch requires 2" less space behind the fence, accepts standard 12" bladed (I love the Forrest ChopMaster) and is $500.00 cheaper it has won my heart and I placed an order for one yesterday. Once I get it Ill share my review and thoughts on the new cross cutting king.
Until then, how do you cross cut?
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Selasa, 06 Desember 2016

Libraries We Have Built Over The Years

I ran into some long time clients yesterday at the local hardware/general store. We were talking and they mentioned they were considering building a library next year and could I send them some pictures ... I rounded up a few and realized that rather then send them in an email, I would post them here with some comments and explanations. Most of the these projects were before I started writing this blog so there is not much in the choice of construction photos .... They are not all libraries, but exhibit some of the various book storage design possibilities ... Click the photos to enlarge them ... More pics later ....
This stained cherry library had some beautiful details...The soft lighting for the miniature decoys over the windows, a fly tying desk., a secret gun cabinet with lighted storage and opposite the wall shown above, a complete home office ... I have that picture somewhere ...
A classic natural cherry home office and bookcase circa 2004 I think. The clients and I got a couple design awards for this one, a portfolio award from Custom Woodworking Business magazine and one from the VWMA.
The opposite wall with a custom, built in fly tying desk ...
A mini library. This room was about 8 x 10 but we squeezed in two walls of floor to ceiling bookcases, a desk and a beautiful door with stained glass ... This wall is adjacent to the one above with the door in between them.
Not a library per se, but a really fine cabinet full of stuff. Down lighting on each shelf, uplighting on the top of the case ... An incredible collection of objects and only a very small portion of the clients extraordinary all original decoy collection.
My largest project ever and my favorite drawings ever ... This was choice before CAD for me and I recently stuck these to the ceiling of the closet in my office ... If you enlarge this one, you can see the whole room. The photos below really dont do the room justice. For this project I had to take on a partner, Andrew Pate of Andrew Pate Designs in Cambridge New York for this one ... He had a much larger shop than I did at the time and more experience in long distance built ins than I ever want to have ... Yikes! What anxiety. Will this thing fit? Its four walls, floor to ceiling in a Upper East Side Pre War ... I mean, really ...
A. from drawings above ... Well it all fit ... It was a huge installation and four of us had to spend more than a couple nights in the city ...
B. from drawing above ... Lots of details ... The wood was cut from the clients Vermont land; dried in New York State; fabricated and assembled in Arlington and Cambridge; finished before delivery; and delivered to NYC and installed there ... It was also the year we moved from Arlington to Dorset .... Did I really do this? I guess.
C. Lots of details ... The stereo all pulls out; the vertical drawers on either side of the tv pull out and hold boxes of flies ... Not shown, wall d. above, and the fly tying desk and custom rod and reel storage. The arrow in the sketches above points to a view of the room ceiling if youre lying on the floor. There was a challenge there to make that all make sense too ... Wonderful clients, wonderful project ...
And, you can alchoices paint them ... This project we finished this summer and it actually has a blog link ... The Wall
The installation day
In the shop ... See the blog link for more info on this one
And here we have a totally minimalist approach ... live edge curly maple and fir supports ... All for now ...
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Sabtu, 22 Oktober 2016

we have a roof

we have a roof ... thanks to our friends matt conrad, jesse loomis and nat hill, we have a roof .. well, weve got to thank george dunnett, of vermont fancy hardwoods, too for delivering the 15 squares of nice purple slate.  click the photos to enlarge them.
and, inside, we have some of our wires, and and were hoping to get more, and a plumber before we can insulate and get the inside show on the road .. sam and i still have some work to do around the doors and windows, but were hoping to get to a little of that over the weekend. 
and a little siding too !
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Minggu, 09 Oktober 2016

under the dome

well, were working with peter moore, of vermont brick ovens again.  we made the forms for the one above and a couple of others, and now were attempting to simplify the on site set up process. 
basically, we have to create a structure that supports the bricks until the mortar sets.  once that happens, the forms all have to come out the oven door so they can be reused on the next oven ... 
in the past, we made about 24 half domes, which then had to be connected with thin strips of wood to support the bricks .. more or less, not much fun.  this time we plan to make 8 ribs and 24 pieces that lay on top of them, like parts of a turtle shell.  click the photos to enlarge them.
we started with this drawing, and decided we could make the shell pieces an eighth of the dome at a time. we had to add more ribs for the two lower sections
the plywood doesnt really want to conform to the dome shape, and each layer is made from 4 pieces of 1/8th inch bending poplar and one layer of 3/8ths wacky wood.  some kerfs were cut in some of the pieces to facilitate the bends and as you can see in the photo below, the dome shape is not bad.
we plan to sand the whole thing once al 24 sections are laid up, cut to size and fitted.
to get the wood to conform, we had to use many screws, which can all be removed once the glue sets.  we may or may not have to fair the curves with bondo, though i think we will get better with the laminates as we do more of them ...
in the end, the finished oven will look something like this one ...40 years of wood working, and ive never made a dome before .. kind of exciting and challenging for sure ... more pics coming as we progress.
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Selasa, 20 September 2016

almost thinking about spring

 ok, at least were starting to think about spring here ... the ducks came back to the pond on thursday, but after a cold but sunny friday, it snowed again last night, and its in the 20s again today.  the ducks are frozen out of the pond until it warms up again.  its pleasant today, but not like wednesday, when it hit almost 50 and the sky was that incredible blue.  springtime in vermont is something of a tease.  back and forth, forth and back, and on and on for a few weeks.  we should have crocuses in a week or two, but youd never know it today.  click the photos to enlarge them ...
 
weve had daffodils from the store on the counter for a couple weeks and they are alchoices welcome.
 but the back yard and the mountains are looking like winter still
 and then youve got the black and white days like this one last week, where the only color in the picture is the stop sign ...
no color at all here
 but the barred owls are calling ... nesting time for them soon , and even though the pheobes wont be back for a few weeks,we cleared their  nest off the cornice return this week ... 
 yeah, its as soft as it looks ... a work of natural art weaving for sure
theres wood to stack.  im outta here ...
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Jumat, 17 Juni 2016

a hanging chestnut swing

 well ok, this was a fun one ... this week well deliver it to the walnut trestle table house we visited back in december.  weve got a curved project coming up there, so well get to check our templates for the next project while we are there.  click the photos to enlarge them.
  check out the video of the test hanging here ...
 
 we started with an inspiration photo from our designer client, jennifer palumbo interiors, of newton, massachusetts, which we translated into the drawing above.  it looks pretty straightforward, but has the classic three choice intersection joinery challenge, coupled with an outside installation situation, and the ability to seat three (at least) people.  so, we had some serious, long term structural considerations.  we chose reclaimed chestnut for the wood as it has a reputation that in outside use, it last two years less than stone.  in fact, i have some chestnut fence posts in the woods, by the corner of my property, still sound, and surrounded by 65 year old trees.  good enough for me.
 
first set of corners was easy.  bridle joints on the table saw all around.
                                   
i made a sample corner, which i later changed to a square tenon on the ends of the crosspieces, and inserted 1/2" x 6" stainless steel hanger bolts through the bridle joints, with stainless washers and bolts securing them.
the assemble corner sample
                                   
the brain storm was using the assembled bench to drill the pilot holes for the hanger bolts.  by carefully drilling centered holes in the corners of the end assemblies with the pilot bit on the drill press, i had a guide for drilling the 3" deep pilot holes for the hanger bolts.  i then disassembled everything, drilled the holes in the ends sections large enough for the hanger bolts to pass through, reassembled everything, and inserted the hanger bolts with the bench already put together.  otherwise, it was almost impossible to get those 6" long bolts in straight. 
lots of mortising and tenoning later, we had the bench below.
 
  we hung it in the shop and grabbed some cushions from the lounge chairs in the office and had a swing.
  the springs and hardware gave the whole deal a wonderful feeling, even with three of us and wills dog in it.  be sure to check the video ... its one of our best.
the finished bench color with the sample of the rough sawn siding
i found the perfect swing hardware and springs online and they are sweet.
the custom forged steel swing hooks that sam made for this project
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Rabu, 04 Mei 2016

the wood that you have

we finished this unusual coffee table last week. i never would have come up with this design on my own without having an unusual shaped piece of wood to start with. you work with the wood that you have ... its actually a very cool piece in person, and everyone who has seen it so far has had some kind of positive comment to make about it. of course, its hard not to like wood like this ....
its vaguely nakashima influenced with its simple, square legs, but the box originated with the project that involved the other half of the original claro walnut slab.
that project involved one of the 3 original claro walnut slabs that i purchased from goodhope, oh, back in about 2006. in 2010, one of my clients purchased the last of those slabs to use for an interesting console that had to be notched around a carving from bali that hung over a wall hung heater. the design was driven by many factors, and i cant find a photo of the finished piece, but when we were finished, we were left with the half slab you see below with a piece missing on each end. click the photos to enlarge them. more photos of claro walnut can be seen by clicking on the claro walnut slab tables category below the archive
the cut for the console table marked out in tape ...
the leftover has been standing in my office closet since and the project has been on again, off again for a couple of years ... i am glad its finally finished.
above is the cad drawing from the console project and you can see the shape of the coffee table slab in the negative space of the plan view ...
no date on the sketch, but im betting its from 2009 sometime ..
and heres what i did with the left over, though i now see i somehow got the notch for the box in the wrong place from the sketch ... we somehow got past that though, and the table will be delivered soon ... it will be a cool story if it ends up in the same room as the console ...
not much to detail on the process ... the box is mitered play with a ply top with 1/8" thick veneer, rabbeted and dropped into the open end so only the veneer was left and then flushed off and beveled. looks like solid wood, though you know it cant be ... fun project ...
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