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Minggu, 24 Juli 2016

what to do what to do

well, friday afternoons ... you just never know what might happen ... as we were cleaning up, somone put this claro slab cutoff out on the porch just as i happened to go out the door to the finish room. this piece has been hanging around the end of the sander for oh, a year or so? who knows. anychoice, i suddently had this urge to clone it by resawing it with a chainsaw. kind of like the rubber stamp tool in photoshop. so i did. jim was johnny on the spot with the photos .... now comes the hard part ... whats the best thing to do with them ??? comments? were open to suggestions ... click the photos to enlarge them ...
1st obvious arrangement with the curving negative space ...
not so obvious, but maybe cool on the wall ... or, as a table with a glass top?
free standing swans
have a good weekend ....
other chainsaw adventures
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The Estey Organ Desk

We dont dont often take on work like this, but we just did a refinish on this 19th century desk for a friend ... The story was intriguing ... It was supposedly made by the owner or son of the owner of the Estey Organ Company of Brattleboro, Vermont ... An amazing 100 plus year old Veront company that made over 520,000 !! reed organs and over 3200 full size pipe organs before it went out of business in 1960. The desk appears to be from about the right mid to late 19th century time frame judging from the look of it. It had a severely distressed, insulted and alligatory shellac finish that was beyond saving which Jim removed with a little (lot) of alcohol and a white Scotchbrite pad ... After some serious sanding, we put a couple coats of dye stain and our typical gloss/gelstain/satin finish ... It now looks like its ready for another hundred years ... Out the door Friday morning ... Click the photos to enlarge them ...
This is in the sanding stage, ready for the first coat of stain ...
The completed desk with the fall front open ...
Trevor made a quick replacement arch top ... the second from the left ... It had a neat detail. The shapes are cut from 1/4 thick lumber, but the back side of the profile is relieved to 1/8" thick which gives the appearance that the wood is half as thick as it is ... clever ....
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fsc figured quartered fumed eucalyptus

weve never used this wood before, and im not sure im real anxious to use it again. as you can see in the photo below, it is completely wrinkly off the splitter. so wrinkly in fact that we couldnt actually join the veneers, but had to glue them down to individual pieces of substrate, which we then glued into a panel. the problem was that the edge of the cut veneer actually change shape as it flattened out (duh) so unless it was perfectly flat when cut, the cut wasnt straight. im not sure how folks deal with this in a commercial veneer shop, but we did it the only choice we knew how... click the photos to enlarge them ... close up of the veneers on arrival
cad stuff for estimating material costs ...
in the architects specs, there was a 1/4" x 1/4" reveal, which, after making the mock up above, we determined also had to be veneered, which called for a change order for the considerable added very fussy labor.
we started with the legs and the tops of the legs ...
then will veneered the individual boards that make up the central box which was on the specs at 7 x 48 x 42 high. this is a tall table for an employee lounge ...
we finally got it all together and created these extra legs so that it can be shipped in pieces.
there are metal plates that join the aprons on the inside, so the set up will be:
* set the central box in place
* remove the temporary legs and install the steel plates.
* move the table base to its approximate final placement.
* add the central support frame, adjust the legs and aprons to suit
* add the stainless steel screws to complete the joinery.
tough stuff
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Sabtu, 23 Juli 2016

Notes from the Chidwick Lecture

While I was attending The Woodworking Shows in Somerset, NJ on February 25, I was Tweeting about attending lectures by Andy Chidwick of The Chidwick School for Fine Woodworking. On of my fellow Twitterers (I wish I remembered who, I would give credit) asked if he could borrow my notes.
Well, Im not the best of note takers, but here are my notes from Andys lecture: "The Artisan Way."
  • Failure -> Experience -> Confidence -> Success
  • Book matching doesnt work with curved, 3D work. Instead, use pattern matching
  • Use a window to match the grain pattern, then flip the window and do the other piece.
  • Use extruded polystyrene (XPS) insulation as a modeling tool
  • Andy is a very motivational guy
Andy and me in Somerset.
Thats the extent of my notes, so if you want more, youll have to go see Andy in Montana.
My actual notes.
Andy shows off a beautiful bar stool.
Would you trek across the country to attend a woodworking class?
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the manchester chamber of commerce railngs

 sam finished the new manchester, vt chamber of commerce/welcome center railings yesterday by adding the handicap access railings.  they needed to be simple and uncluttered, yet strong and light.  he used 1.25" square tubing with center supports and side braces to the wood posts.  there are little plant hangers on the side supports to hang plants on in the summer.
 nice little detail on the ends of the rails and a tricky connection to the stone and concrete work.  the support sytem will be paved over soon.
one of the modified greek key end elements
a fine job on the building renovations by bill drunsic, the owner, teresa findeisin, architecture, along with dan scarlotta of vermont traditional builders, wells, vermont, who headed up the construction.
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Kamis, 21 Juli 2016

a claro walnut slab headboard

our faithful delivery man ken, delivered and hung this claro walnut headboard in new york city last week.  the project has been ongoing for a month or two and it was nice to see it finally in place.
i posted this photo of one of three new slabs i received back in march.  this client picked up on it and asked us to make her a headboard from this one. 
 we did some rough planing, and wet it with some alcohol, and we were on track.
it had some unusual burl like details along the top edge. 
we made a quick cad drawing that included some drawer boxes cantilevered off the ends of the slab.  they seemed a little much, so they were dropped in the end in favor of the minimalist look in our photoshop mockup below.
alls well that ends well and this one ended very well for our client ...
 one of the three slabs from march is still not spoken for ... its ready to be something anytime ...
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a pair of reclaimed oak tables

well, after a long wait for the wood to arrive from west virginia, we finally wrapped up this pair of reclaimed oak tables.  they are designed for high stools and to be used both separately and together as a long skinny table, 36 x 96, or squared up at 60 x 48. 
our classic, bethlehem steel bases, made from 2.5" square steel tubing and 2.5" angle iron.
  we tried to line the boards up as best we could, trimming the edge defects as required, and matching the grain.  new man on the job, chris, checks them out before gluing them up.  there were also a few holes that required patching too.  as the saying goes, if they were on the floor, youd trip over them.  we did leave a lot of the natural small knotholes, which add to the reclaimed wood feeling.
before the stain, we burn the oak with a red dragon torch to enhance 
both the grain patterns and the color.
in the shop, and ready for finish ..
as two separate tables
a reclaimed oak coffee table of the same bethlehem steel series, only with tapered legs.
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