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one more time .... every year, as im lugging stuff around the shop, i threaten to swear this event off, (its almost 20 of those threats now), and every year, once were all cleaned up and set up, im looking forward to it getting under choice again ... its a chance to catch up with the friends and neighbors who might not stop by if they know were working, and a chance for the thousands of folks who come to vermont for the event to maybe stumble across our studio and buy or order something from one of us. lots of woodworkers come by, and sometimes, even mr. lucky stops by, and, well, thats alchoices fun too. click the photos to enlarge them ...
look for the yellow signs ...
see the amazingly clean office
and the (almost) sawdust free workspace ...
this year we got some lucky free publicity in one of the local shoppers ...
and we have a few new versions of old pieces
and kit and penny get to hang out in the finish room for the weekend
with her colorings and kits jewelry ... (rush photos here; much better in person ... )
gold wire and lots of precious stone beads
banjos 4, 2, and 1
and an expanding recycled chestnut table ready for finish next week
you can admire the freshly mowed the lawn and the freshly smoooothed drivechoice ... sams steel lily in the foreground ...
and check out the mountain pinks (wild azaleas) down by the pond ...
and this year, due to our superior organization (hah) and early start, we even had time left at the end of the day for a beer .... just woke up from my nap ... bedtime now ... see you this weekend. if youre in town, come on by ... dan
Instructional Video on KungFu chairbuilding
5/13 ... we delivered this challenging rosewood chair last weekend ... this project was a real wrestling match for everyone involved. the upholsterer had a long backlog and then, a long struggle with the edelman rattlesnake leather ... i have to agree, it was an unusual material, and, for him, a real bear to work with. looks great though; sits great; glad its done ... cool object ...
the challenge ... make a chair from a photo .... if youve never tried it, its 
mock up on the left ... the real thing, (in morado), on the right ... in this photo, we have made a cardboard template for fitting the real back piece, which is actually a section of a cone and tough to fit. we glued it up on a curved form already on hand from a previous project ...
at this point, we realized that the back seat rail also had to curve out to match so we had to make a new one of those ... details, details ...
next we fitted the real backsplat (two wacky wood layers and two and 2 1/8" birch ply layers) and made up the bookmatched/slip matched veneered piece that would finish it off. next we glued that to the fitted backsplat and flushed it up ...
viola ...
one thing i kick myself for not noticing was that the back legs of the original chair are vertical and parallell, and i did mine in my typical, turned out fashion that gives the chair a little more style. but, it also makes the legs flare out at the top which made making the back piece removable for upholstering a real challenge ... i fooled around with it for a long time, moving the tapered connectors, filling bad screw holes etc, but i finally got it. it will take two people and a clamp to install the upholstered back splat, but hey, what are friends for?
you can see the connectors here ... photo of the matching splat hardware later ...
its in the finishing process now .... it will be dark and shiny and luscious and will be upholstered in edelman rattle snake skin leather (be sure to check out that link for some serious style) ... it should be a knockout ... cant wait ...
