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Tampilkan postingan dengan label windsor. Tampilkan semua postingan

Kamis, 02 Februari 2017

A Quick Windsor Repair

We do this repair pretty often ... Broken bow .... We set it up so we can rout accurately with a small laminate trimmer, first the fromt usually, then the back, which is a little more complicated. we glue the repair pieces on as we rout. This bow was hickory and we had some ... Rout, glue, rout, glue, file trim, sand, color ... Will did this one and it went by so fast I didnt even get pictures of the intermediate steps... The chair was a worthy example though and it looked good when it was done ...
Broken
Front view finished ... A good save ..
Repair zones ... one side is usually longer than the other to (hopefully) eliminate new weak spots
Close up .... cant hardly tell ...
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Selasa, 31 Januari 2017

Finished Sack Back Windsor

This is the Sack Back Windsor chair I made during my week long class at the Windsor Institute in late July. You can read about my experience in a previous blog posting. I chose the traditional milk paint finish and the color is a deep Windsor Green. Once the paint was dry, I finished it with danish oil to give it a nice sheen.
chair sanded and ready for the milk paint
Another view
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Kamis, 10 November 2016

Walnut Chess Board w Drawers

Now that I have some more time to catch up on projects since I retired 7/1, I finished this chess board I promised my daughter to give her husband as a gift for his birthday. 
Overall size is 16" x 16" x 3 1/2".
The board is constructed of wenge and maple and is set in the frame with clearance for wood movement. There are 2 support rails for the board and I drilled slots in those and mounted the top with screws like a table top. This should allow for wood movement without damage.
The pieces are held in a drawer on both ends of the board. Walnut dividers keep the pieces organized, green felt drawer liners in each.
I applied 2 coats of General Finishes Arm-R-Seal gloss with a coat of wax. 
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Senin, 17 Oktober 2016

The Windsor Institute Road Trip

I left Jackson, TN Thursday 7/8 and headed off to Hampton, NH and the Windsor Institute to take the 7/12 Sack Back chair class offered my Mike Dunbar and his team of instructors, Fred and Don. It is an intense, physical class, as there is minimum use of power tools (a drill, circular saw, and instructor operated bandsaw) in the preparation and assembly of this chair. I believe you can find a direct correlation in Tylenol sales in the NE and the dates of the chair classes. I was in with a group of great people from as close as Maine, from Canada, PA, NY, OH, OK, and as far achoice as Seoul, South Korea. We had a young man who just turned 11 years old in our class and he did an outstanding job. His father and instructors guided him along, but he didnt need any more help than the rest of us. I have a ton of photos I took to help me for the next time, but I will summarize the assembly here to give you and idea of what "start to finish" looks like. I can say this, if you every wanted to build one of these classic chairs, learn about the chair itself and the "whys" of the design elements, you will not find anything better than attending the Institute or anyone more knowledgeable than Mike Dunbar. Mike and his crew demystify as they teach so you not only understand what you are doing, but why you are doing it.
The Windsor Institute
Mike will send you a list of tools he recommends you need once your registration is completed. Show up on Monday with your tools, and you will get your bench location and thats is were you work for the remainder of the week.
Getting organized and ready to get going.
Seat blank, spindles, and stretchers
Believe it or not, what you see here will be a completed Sack Back chair by the end of the week. Yeah, I know, I didnt believe it either :)
                                                      
Smoothing the seat blank. This seat is Eastern white pine. The blanks are glued up and ready to go, but you need to pay attention to the grain as it is very possible it will run in opposite directions. Got to love those shavings!!
Seat blank cut and ready to shape the inside. The cut in the middle is made by a circular saw set for a target depth of the seat in the middle.
"swing for a single-not a bunt" was the saying you heard over and over through out the room as we took the gutter adz to start shaping the seat. I guess a "home run" would eliminate one toe!! Chop, chop, chop.
Compass plane starts the smoothing process, after the scorp, this work will last a good part of the morning.
Ready for layout lines and drilling at this point
Getting busy on the 7 back spindles, rough shaping "green" red oak so it can dry for the final shaping on Thursday.
This steam unit is one of two that prepares the arm and bow for bending. Each student pairs up with a partner to bend these parts, 
Arm and Bow in the furnace room where the conditions are set to dry these parts quickly enough that we can use them on Thursday and Friday.
Seat drilled and ready for leg and stretcher assembly
Legs and stretchers installed - nice stool you have there!
Arm stumps and short spindles dry fit, now this is starting to look like a chair.
"Hey...you got 10 minutes to get this done, we need you outside"
Remember what we started this process with? All that remains is to fit the bow over the spindles. Holes are drilled, spindles are cut to length and wedged.
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Sabtu, 04 Juni 2016

State of Craft Show The Bennington Museum

State of Craft ... Exploring the Studio Craft Movement in Vermont: 1960-2010. Runs from May 22nd to October 31st at The Bennington Museum, Bennington, Vermont . Curated by Jamie Franklin and Anne Majusiak, it displays the work of 85 craftspersons, (is that how we call us?) 125 objects, oral histories, studio interviews .... I dont generally look for shows to be in, but this one found me and Im glad it did .... Click the pictures to enlarge them ....
"Bridges", our piece, is a collaboration between Dan (b. 1947) , Sam (b. 1982) and Will (b. 1984) Inspired partly by my grandfather, Irvin Seeders, a bridge riveter for Bethlehem Steel for 52 years (b. 1902), BS from 1916 to 1968. For the show, I thought it would be good if his generation, my generation and the next generation were represented. You know, a 100 years of craft or something .... just a thought ...Our piece started as a couple of different ideas, based on other designs we had created, but took on a life of its own. For a while it was going to be gold leaf and bubinga, then high finish walnut and blued steel, but in the end, it came to be made of recycled oak (heritage and tradition) and painted steel, with the rivet connection to my grandfather the coup de grace. Sam did the steel work and the green paint; Will did the burning and finishing, and I did a little roughing out of the wood and assembly and helped with the conceptual stuff. On the whole, a lot of fun. The show opens next Saturday and I am really looking forward to it ... Should be a good party ...
Early on .. after we decided on the recycled oak, but before the rivets ... The burnings seemed unrelated ...
The initial paint job, which was later toned down by sanding through to the red primer and glazing ...
The rivets ... I forget exactly whose brainstorm that was, but it was a good one ...
Will, burning the oak prior to staining and glazing ....
After the burning and stain, before the sanding and glazing ...
Its a bridge ...
A rusty one in Shelburne, MA
A soaring and inspirational one in New York, the GW, which Im pretty sure my grandfather worked on ...
Some of the other pieces in the show .... this is the underside of the quarter bench below
There was no label and I dont know the artist, but hes from Brattleboro.
Other objects ready to go ..
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Senin, 15 Februari 2016

Windsor Chair Repair

A local lady contacted me to see if I could repair a chair she became attached to over the years. Best I can tell, it was originally built as a rocker with a shaw or comb back and was converted to a chair for reasons I cant determine. She bought it at a collectables dealer. The bottom of the legs had been cut with a dowel installed and another piece added (front legs).  I replaced the two broken back legs, the back stretcher, glued and wedged the other loose joints, and glued the large crack running front to back on the seat. If you look at the seat in the "before" pics, you will see a large burn mark. I tried to sand that mark out and math the finish color. The finish is a mix of General Finishes Salem Maple and Minwax Oak. Photos with captions follow. 
The happy graduating class of the 7/12/10 Sack Back class.
Everyone got there chairs completed and ready to head for home or where ever else they had scheduled for their trip. This was without a doubt one of the most memorable weeks I have ever spent in woodworking and I am looking forward to going back in the Spring to take the Writing Arm chair class.
I loaded up the chair and headed off to Cooperstown, NY to visit the Baseball Hall of Fame and Museum. When I get back to my shop in TN, I will finish cleaning the chair up and get ready to apply the Milk Paint finish. On the last leg of the "Windsor Chair Road trip" spending a week in Cincinnati, so it will be a week or so before I get to doing that.  I will post some pictures of the finished chair
"Can you fix this please"? This is how the chair arrived to my shop. 
There was something attached at one time, looks like the spindles were cut off.
Bottom of chair with what is left of the legs broken off in the seat. Looks like a spoon 
bit was used since the legs holes were not drilled through the seat.
One choice to fix a broken leg and a cracked set at the same time I guess
Burn on lower left front of seat, crack down the right side
Finished Chair -turned back legs and stretcher from hard maple, repaired burn mark on seat.
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