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Tampilkan postingan dengan label part. Tampilkan semua postingan

Selasa, 06 Desember 2016

the dome part 2

phew ! .. the dome left today at around 5:00 ... a challenging project if ever there was one, and we plan to help set it up for the new oven on site tomorrow or friday.  watta project !!  heres a link to the previous post on the early stages of construction ... ignorance breeds confidence ...we had no idea what we were getting into.
in this photo, you can see pete, the mason brother in law, of vermont brick ovens, on the left, and trevor, admiring the collapsing mechanism.  if you enlarge the photo, (click it),  theres a handwheel on the vertical stem, and when you turn it, the hub drops and the ribs can be removed one at a time through the oven door, or more likely from the collapsed pile of parts.
when hes ready, well be helping pete set it up for his current project.  hes currently working on the soldier course that stands vertically around the 72" diameter .. heres a photo of that in the works.
in case you missed the first post, itll look like this when its done.
well, it was quite a trip getting this project together .. lots of head scratching, lots of glue, (over a gallon) and some sanding and bondoing ... here are some more photos of the process ...
 early on, with the glue up form still in use .. see this link for other early photos
 here were getting the shim blocks (later knocked out to collapse the form) figured out ... 
in the end, we made two different versions ..
 sanding and fitting the rough glued pieces .. it aint perfect, but there arent any 
cracks that a half a brick can fall through ...
tah dah .. on to bondo and paint
the holes were from the ten thousand screws we used to make the five layers of bending plywood do what they had absolutely no interest in doing, which is form part of a sphere.
 a previous vermont brick oven project  in manchester, for which we made a different form 
that was a lot more complex and time consuming to set up than this one ..
we realized as we were packing it up .. damn! we missed our chance.  we shoulda painted 
the north pole, hudson bay, and sweden to alaska on it ...
 i will NOT be going into the wood globe business ..... all for now.   
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Kamis, 10 November 2016

Walnut Chess Board w Drawers

Now that I have some more time to catch up on projects since I retired 7/1, I finished this chess board I promised my daughter to give her husband as a gift for his birthday. 
Overall size is 16" x 16" x 3 1/2".
The board is constructed of wenge and maple and is set in the frame with clearance for wood movement. There are 2 support rails for the board and I drilled slots in those and mounted the top with screws like a table top. This should allow for wood movement without damage.
The pieces are held in a drawer on both ends of the board. Walnut dividers keep the pieces organized, green felt drawer liners in each.
I applied 2 coats of General Finishes Arm-R-Seal gloss with a coat of wax. 
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Senin, 17 Oktober 2016

The Windsor Institute Road Trip

I left Jackson, TN Thursday 7/8 and headed off to Hampton, NH and the Windsor Institute to take the 7/12 Sack Back chair class offered my Mike Dunbar and his team of instructors, Fred and Don. It is an intense, physical class, as there is minimum use of power tools (a drill, circular saw, and instructor operated bandsaw) in the preparation and assembly of this chair. I believe you can find a direct correlation in Tylenol sales in the NE and the dates of the chair classes. I was in with a group of great people from as close as Maine, from Canada, PA, NY, OH, OK, and as far achoice as Seoul, South Korea. We had a young man who just turned 11 years old in our class and he did an outstanding job. His father and instructors guided him along, but he didnt need any more help than the rest of us. I have a ton of photos I took to help me for the next time, but I will summarize the assembly here to give you and idea of what "start to finish" looks like. I can say this, if you every wanted to build one of these classic chairs, learn about the chair itself and the "whys" of the design elements, you will not find anything better than attending the Institute or anyone more knowledgeable than Mike Dunbar. Mike and his crew demystify as they teach so you not only understand what you are doing, but why you are doing it.
The Windsor Institute
Mike will send you a list of tools he recommends you need once your registration is completed. Show up on Monday with your tools, and you will get your bench location and thats is were you work for the remainder of the week.
Getting organized and ready to get going.
Seat blank, spindles, and stretchers
Believe it or not, what you see here will be a completed Sack Back chair by the end of the week. Yeah, I know, I didnt believe it either :)
                                                      
Smoothing the seat blank. This seat is Eastern white pine. The blanks are glued up and ready to go, but you need to pay attention to the grain as it is very possible it will run in opposite directions. Got to love those shavings!!
Seat blank cut and ready to shape the inside. The cut in the middle is made by a circular saw set for a target depth of the seat in the middle.
"swing for a single-not a bunt" was the saying you heard over and over through out the room as we took the gutter adz to start shaping the seat. I guess a "home run" would eliminate one toe!! Chop, chop, chop.
Compass plane starts the smoothing process, after the scorp, this work will last a good part of the morning.
Ready for layout lines and drilling at this point
Getting busy on the 7 back spindles, rough shaping "green" red oak so it can dry for the final shaping on Thursday.
This steam unit is one of two that prepares the arm and bow for bending. Each student pairs up with a partner to bend these parts, 
Arm and Bow in the furnace room where the conditions are set to dry these parts quickly enough that we can use them on Thursday and Friday.
Seat drilled and ready for leg and stretcher assembly
Legs and stretchers installed - nice stool you have there!
Arm stumps and short spindles dry fit, now this is starting to look like a chair.
"Hey...you got 10 minutes to get this done, we need you outside"
Remember what we started this process with? All that remains is to fit the bow over the spindles. Holes are drilled, spindles are cut to length and wedged.
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Jumat, 14 Oktober 2016

x based tables

we seem to have a theme going here ... lets call it the x based table .  we finished the one above last week and delivered it to the house where we have been working on some other projects since early may.
a little diamond of steel washer by sam
it continues the barn board theme from the vanity we made back in august .. the table is actually made from the same collection of boards that were salvaged from that house.
we started with a pattern we made from our cad drawing, and slowly proceeded ..
added some chamfers
and a center post, also with chamfers ...  this recent barnboard table appears to be the 
eighth in the series, all distinctly different, but with x as the common denominator.
cherry and steel .. more photos here
 claro walnut and steel
 
lots of rebar xs on these ...  blog post here
 a copper top x table ... more info here
steel and white lacquer .. more photos here
reclaimed chestnut and twisted 1.25" steel .. link here
 more rebar xs ... this table is still available for immediate delivery ...
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Minggu, 18 September 2016

take an object do something to it do something else to it part 1

in a recent post, i wrote about refinishing a table i built 21 years ago in a style i am still working in today, and in fact, started working on in 1986. ill give jasper johns some credit for that as i often use his quote in the title above when talking about a design language. my introduction to my style was by complete accident in 1986. a client/friend who had been living in germany for a few years described this desk she wanted me to build for her based on some furniture she had been living with during those years abroad. i kind got what she was describing and made her desk, as she described it to me. click the photos to enlarge them ...
there it is, in the upper right hand corner, mahogany and black paint with brass hardware. my wife and i both liked the style and since our house at the time was more or less devoid of nice furniture, i decided i would participate in a show at a local gallery and whatever didnt sell (hah !), we would bring home for the dining room. well, we know how that goes, and i have had this lovely furniture in my own home for 25 years now. this was before the internet and before my book collection had grown to include anything regarding the biedermeier style. the desk above we liked, but was too formal for us so we used native natural cherry with the black paint instead of the stained mahogany. presto ... studio style ....thats our table and chairs in the upper left corner above and our sideboard in the top left corner of the top photo. so, what am i trying to say here?. this is a post i have been trying to write for a while about, really, how did i get here? we actually did two custom studio style dining rooms last year, this one, and this one so on we go with it ...
so, here we are ... take an object, or a design, or a combination of woods or colors and try to imagine how they could be different, or similar but different; change a little here; change a little there; change a lot, but keep some stuff; keep at it; keep reading and looking; keep an open mind and keep changing ... when you look back 30 some years later youll indeed wonder how did i get here? , but youll be pleased that your designs hang together from the same thread or threads that run through all of it ...
you can add some inlays ... here we have a studio style half round with abalone inlays, which led to some bed headboards with abalone inlays, and we know where that went, which was on to one of our most involved and challenging pieces. more on the wood and metal style in a future post.
wood and steel tables ... the bethlehem steel series.
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The happy graduating class of the 7/12/10 Sack Back class.
Everyone got there chairs completed and ready to head for home or where ever else they had scheduled for their trip. This was without a doubt one of the most memorable weeks I have ever spent in woodworking and I am looking forward to going back in the Spring to take the Writing Arm chair class.
I loaded up the chair and headed off to Cooperstown, NY to visit the Baseball Hall of Fame and Museum. When I get back to my shop in TN, I will finish cleaning the chair up and get ready to apply the Milk Paint finish. On the last leg of the "Windsor Chair Road trip" spending a week in Cincinnati, so it will be a week or so before I get to doing that.  I will post some pictures of the finished chair