Our client for the black vanity sent us the specs for the sink she had chosen and in looking it over, I noticed the highlighted sentence below ... After talking it over with my marble cutter, Johnson Marble, in Proctor, Vermont, we decided it would be safest if we got the actual sink and faucet since the top was going to New York City ... We have time to do it right, but not time to do it twice .... Click the pictures to enlarge them ...
We started by cutting a section out of the cardboard so we could trace the
inside outline of the sink bowl.
Cut some holes for the faucets ... Interestingly, the pipe for the faucet was not in the center of the fixture and was a different size .... glad we checked
looking from underneath
Set it up right side up and then we had our finished template ...
Off to the marble mill, a fantastic old facility adjacent to the Vermont Marble Museum in Proctor.
Coming in the front door .. Its a great old industrial space ....
Looking back the other choice from the far end...
Showing the honed finish
A rough slab of Danby Montclair, with nice black/brown markings ...
showing the layout .... I forgot to take a photo of the building from outside, but its very cool the choice it relates to the rest of the site ...
We do this repair pretty often ... Broken bow .... We set it up so we can rout accurately with a small laminate trimmer, first the fromt usually, then the back, which is a little more complicated. we glue the repair pieces on as we rout. This bow was hickory and we had some ... Rout, glue, rout, glue, file trim, sand, color ... Will did this one and it went by so fast I didnt even get pictures of the intermediate steps... The chair was a worthy example though and it looked good when it was done ...
Broken
Front view finished ... A good save ..
Repair zones ... one side is usually longer than the other to (hopefully) eliminate new weak spots
Close up .... cant hardly tell ...
OK, except for the black, diamond shaped pulls that well add to the drawers tomorrow, these tables are complete ..... Beautiful job by Will on all the details ... I hope you all enjoyed following the process ... Here are the other posts ... Build a half round table, start to finish ... Click the photos to enlarge them ...
Before the finish on the tops and without the drawers
Joinery check on the pattern or on your full size drawing ...
Close up of the joinery ... center drawer border tenons on the left
We sort of winged the drawer joinery as I have found in the past that efficiently dovetailing sides to curving fronts is next to impossible. Once the radius gets below a certain dimension the parts don;t merge together gracefully ... You 
we delivered the claro walnut sllab coffee table to connecticut yesterday. it was one of the slabs that we received back in february. one is slated to shortly become a gallery piece and two are still available. the clients found our website, and, coincidentally, they have a second home in the area and were able to stop by, select the slab the like, check out several base designs and finalize the details. it was one of those projects that went along quickly and smoothly from start to finish. i hope to get an onsite picture at some point as jim said it really completed the room. click the photos to enlarge them ...
this was our original photo shown on our blog ...
this is the side they selected and the details we decided on during their visit .. 
the cad drawing
after the second coat of gloss ...
sams welding jig that we made on the cnc ...
parts and pieces ... in the end, we used our blackening finish ..
After a short break for some odds and ends .. fireplace screens, a couple of repairs, a very short one step railng, and some work on a couple more cockatoo chairs, Sam has headed into another big railing project with his builder friend Scott Thompson. This design is one loosely based on a previous project for a contemporary house Scott built in 2008.
These are the first two completed sections and Sam and Jim oiled them up before they left today. I havent been to the house or seen the full drawing, but these two 7 sections will be installed next week and measurements will then be taken for the other 7 section that will connect them and complete the open balcony area. Then I understand there are at least two angled railings that go down the stairs ... I cant wait to see the finished house ....
Heres an end view showing the half posts that will bolt to the inset beams at the ends of the open section. The railings jut out from the posts on short angles so they can attach to the vertical edges of the beam which will provide a secure and rigid connection. Apparently there are some other angled elements on the floor below that suggested this interesting and artistic concept. Ill have to see it when its all finished.
As usual, Sam made the drawings and then Trevor cut a spacing jig on the cnc that enables Sam to quickly and accurately weld up the pieces.....
The angled jigs were a little trickier, but a lot smaller and worked slick ...
